How to Know When to Replace a Forklift
How to Know When to Replace a Forklift: Updated Guide [2024]
Forklifts, the workhorses of warehouses and distribution centres, are instrumental in successful material handling operations.
Like any piece of equipment however, they have a finite lifespan that can have dangerous consequences if ignored.
To maintain productivity, safety and compliance in a material handling environment, it is vital that the signs of forklift wear are known and addressed. Failure to do so could put you, your staff and your business at risk.
We at Trucks Direct UK are offering some key indicators that your forklift may need to be replaced:
1. Age and Usage: We encourage you to closely consider operator hours. Whilst these vehicles are robust, a general rule of thumb is to consider replacing a forklift after it has accumulated around 10,000 operating hours.
However, this is only a rough guide. Factors such as the intensity of usage, environmental conditions and frequency/quality of maintenance can significantly impact the lifespan of your fleet.
2. Rising Maintenance Costs: If the frequency of maintenance, and the cost, has increased in recent years it may be time for a replacement. Typically, this indicates wear and tear on critical components.
If you find yourself constantly shelling out money for repairs, it may be time to consider replacing the forklift with a newer model that offers improved reliability and maintenance cost savings.
3. Functionality Issues: Performance should be closely monitored and malfunction or breakdowns should not be ignored. Consistent leaking fluids, faulty brakes, steering problems or excessive vibrations demands inspection. In some instances, these are red flags which indicate a replacement is required.
4. Outdated Technology: Forklift technology is constantly evolving, with newer models rectifying many of the issues associated with past models. If you are still using an older model and finding that efficiency and manoeuvrability is an issue, you may wish to invest in a new model. Electric forklift trucks, for example, offer a tonne of benefits.
5. Compliance with Regulations: Statutory legislation governs material handling environments. As we move towards a more sustainable future, new legislation is making ownership of unsustainable trucks difficult.
6. Performance Requirements and Growth: If you find that your business needs are evolving, you may have no choice to invest in a new fleet or truck. Those upgrading the size of their operations or warehouse, for example, may find inefficiencies when using smaller trucks.
7. Operator Safety and Risk Management: Safety is paramount in any workplace, and an ageing forklift can pose increased safety risks. Worn components, frequent breakdowns and outdated technology can lead to accidents, injuries, and potential lawsuits. Replacement is the best answer in this case.
8. Return on Investment (ROI): Considering ROI for any equipment is crucial. Consider the cost of the new forklift, the savings from reduced maintenance costs, the increased productivity and the potential increase in safety. If the replacement offers a positive ROI, it is generally a wise investment.
Replacing a forklift is not just for aesthetic reasons; it’s about ensuring the safety, efficiency, and compliance of your material handling operations.
By carefully evaluating the above criteria, you can make an informed decision that aligns with your business goals and priorities employee well-being and facility safety.
Want help choosing the most compatible forklift for your facility? Contact us today.