Operating a forklift should be a straightforward task when you have completed the right training. However, even with correct use, the wear and tear on your forklifts tyres can impact your forklifts performance and safety.
Without reliable tyres:
- Stock can’t be transferred
- Delivers are delayed
- Performance decreases
It is easy to focus on maintaining the engine and hydraulics, arguably the tyres are the hardest working component. Ignoring tyre maintenance can lead to costly disruptions and safety risks.
What Happens if you Neglect Forklift Tyre Maintenance?
Forklifts come in various different capacities, ranging from 1,000kg to over 10,000kg. Unlike other vehicles, forklifts lack suspension systems to distribute this weight. This means the entire load is supported by a single ring of rubber. This makes tyre maintenance even more important.
What are the Warning Signs Your Forklift Tyres Need Replacing?
- Wear Line: Many forklifts have a 50% wear line. When your tyres reach this line it is time to replace them.
- Chunking: If chunks of rubber are falling off, your tyres have gone beyond their limit.
- Tearing or Cracking: Debris can cause tears or cracks. This should be addressed immediately to avoid accidents.
- Flat Spots: Tyres should be perfectly round. Flat spots indicate the need for replacement.
- Skid Marks: Skid marks often result from over or under inflated tyres. This should be corrected to prevent further damage.
- Balding: Bald tyres not only affect performance but can also damage your brakes. This can lead to costly repairs.
Which Forklift Tyre Type is Best for You?
Choosing the correct tyre is important for your safety and efficiency.
Cushioned Forklift Tyres
These tyres contain three layers of material: top (an anti-abrasive layer), middle (a soft, shock-absorbent layer) and a base (a rigid base to ensure tyres are fitted securely). Although cushion tyres wear slowly, they are easily damaged. It is important to look out for the warning signs as mentioned earlier in this article.
Pneumatic Forklift Tyres
Pneumatic tyres differ from cushion tyres as they are primarily used for outdoor work. These tyres suit travelling at higher speeds over longer distances in a large yard area, but can be vulnerable to punctures.
Solid Forklift Tyres
Solid forklift tyres are perhaps the longest lasting of all three types of forklift tyres and can give many years of service. They offer less ride softening than cushion tyres and are best suited to operating on smooth surfaces both indoors and outdoors.
How Can You Ensure Proper Forklift Tyre Maintenance
Proper tyre maintenance not only improves your safety but also boosts efficiency and reduces costs. Worn tyres can create instability, increasing the risk of accidents and forklift damage.
Additionally damaged tyres lead to greater vibration. This can cause driver fatigue and reduced productivity. Increased fuel consumption and costly machine repairs are other consequences of poor tyre maintenance.
When inspecting your tyres, check for uneven wear on all tyres and ensure rims are free from bends. For pneumatic tyres you should maintain the manufacturer’s recommended pressure.
Maximise Your Performance with Trucks Direct
Keep your forklifts running smoothly and safely and don’t let worn tyres slow down your operations. Discover Trucks Direct to explore our range of forklifts. Get in touch with our friendly team for more information or for any questions.